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Problem causing poor pin socket on charge gun terminal

source:Industry News release time:2020-10-29 Article author:sznbone Popular:POGO PIN

  There are some small problems in the pin socket on the charging gun terminal. Let's learn about it with the small coding.

Spring probe M003 1.8x5.7

  1、 Unreasonable crimping of pin socket on charging gun terminal causes contact resistance too high and temperature rise too high

  The crimping contact surface of the cable core and terminal is facing to the point, and there is not enough contact surface.

  The crimping force is too large, which causes the broken line, which makes the load flow smaller.

  The crimping force is too small, which causes the poor crimping, which leads to the virtual connection.

  2、 The material selection of pin socket on the charging gun terminal and the improper selection of coating cause the temperature rise too high after use and burn down

  The selection of copper core material and the selection of coating will affect the conductivity between the charging gun body and socket, and the hardness of the terminal will be affected by the different materials.

  The difference is too large, after the times exceed a certain number, the coating on the surface will be damaged to different degrees. The contact resistance generated during the matching is too high, and the temperature rise will also be affected.

  The treatment of anti-static plug has an effect on the coordination of terminals.

  3、 The plug of pin socket on the charging gun terminal is easy to fall off

  The connection between plug and terminal is not reliable and easy to loosen. When the charging gun product is designed, the temperature rises, the plug is easy to fall off, and the structure design has some problems.

  4、 The accuracy of the pin socket on the charging gun terminal is insufficient, and the coordination between the charging gun and the pin socket is poor, which leads to virtual connection

  The machining accuracy of copper core is unreasonable and the tolerance is too large, which causes the matching with the pin socket too tight or too loose.

  The deformation of elastic shape behind the charging socket is unreasonable, which leads to deviation from the matching of copper core.

  The plug form of charging socket at vehicle end is different, which leads to the inconsistent contact resistance.

  Shenzhen Witchip Electronics Co., Ltd.

  Shenzhen Witchip Electronics Co., Ltd. was established in 2004 and is located in Longgang District, Shenzhen. It has an independent factory building with an area of approximately 6,800 square meters. Integrating research and development, manufacturing, and sales, it is mainly engaged in the research and development and production of various POGOPIN and POGOPIN connectors, shrapnel terminals, and CNC automatic lathe parts. It can also be produced and processed according to customer samples. There are more than 4000 product categories for customers to choose. The products are widely used in various electronic products such as drones, smart robots, smart wearable products, 5G communication products, smart home products, education/entertainment electronics, medical equipment products, automotive electronics, mobile phone consumer electronics, etc.

  The company’s R&D and designers are experienced engineering technicians with nearly 20 years of experience in the industry. The total number of employees is 120, with 80 CNC lathes, 100 automatic lathes, 80 assembly equipment, and projectors. Salt spray tester, life tester, current tester, high temperature tester, load dynamic impedance tester. In order to comply with the demand for market quality

  

  The company passed the ISO9001 quality system certification in 2007 and successively passed the ISO14001 environmental system certification in 2009. It has 8 independent patents, which provide a solid guarantee for quality and delivery.

  The company has always maintained a leading advantage in the field of Pogopin connector products, adhering to the business philosophy of "gratefulness, innovation, and creating value for customers", and has been recognized by some well-known companies at home and abroad, becoming their excellent connector supplier. Continuously win the trust of customers with quality and service, and establish a good reputation.


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