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Uses of Sand Blaster Cabinet

source:Industry News release time:2020-10-22 Article author:sznbone Popular:POGO PIN

  The sand blaster cabinet has novel design, simple and reliable structure. It is convenient to operate.It has good processing efficiency and low energy consumption.

  The main parts of the sand blaster cabinet are all high-quality parts, which are safe and reliable, and have a long service life.

  The sand blaster cabinet can clean the rough surface, descaling, residue and burrs of forged castings, welded parts, heat treated parts, stamping parts and machined parts.It is used for pretreatment procedures before spraying and electroplating.

  The sand blaster cabinet is suitable for flat panel, discs, cages, profiles and other special parts of the sandblasting processing, such as flat stainless steel sheet, and steel plate, glass plate, stone, non-stick pan, baking pan, toaster, notebook, computer motherboard, iron floor, decorative pieces, signs badges, communications equipment, aluminum sheet, profiles and so on.

  MAYFLAY is one of leading supplier of surface treatment equipment in China. It has been committed to the design and manufacture of shot blasting, shot peening, sandblasting and environmental protection equipment and provides intelligent surface treatment solutions and products to customers around the world.

  Sandblasting Cabinet

  Sandblasting Cabinet is a kind of machine that uses compressed air as power to form a high-speed jet beam which sprays the abrasives into the surface of the workpiece to be treated at high speed. Because of the impact and cutting action of abrasives on the workpiece surface, the workpiece surface is cleaned up to a certain extent and has different roughness, so the mechanical properties and fatigue resistance of the workpiece surface are improved, and the adhesion between the workpiece and the coating is increased, the durability of the coating is prolonged, and it is also conducive to the leveling and decoration of the coating.

  Siphonic-type manual sandblasting machine, high-pressure manual sandblasting machine and automatic turntable sandblasting machine are Mayflay’s main types of sandblasting machine. They differentiate from each other with different ways of blasting to adapt to various missions of sand blasting.

  In siphonic-type manual sandblasting, compressed air is feeding power and accelerating power for sand stream, working in the way that sands are sucked into the sand-blasting gun through the sand hose by the negative pressure in the sand-blasting gun by high-speed compressed air and blast on work piece’s surface to have expected treatment result.

  In high-pressure manual sandblasting, compressed air is the blasting power, sands are accelerated and pushed by the highly compressed air from the pressure tank out of the blasting gun through the sand hose to blast on work piece’s surface to have expected treatment result.

  Automatic turntable sandblasting machine usually works in a siphonic way by loading work piece on the automatic turntable to have expected treatment results of surface cleaning, strengthening and stress relieving.

  

Table Blast Machines

  Features

  Extremely compact design

  The dedusting system is united & integrated with the sandblasting room in a extremely compact way for simple operation, space-saving & convenient shipment.

  All-around blasting & customizable configurations

  Especially suitable for work pieces with complicated shapes. Manual sand blasting, easy operation at will.

  1-24 blasting guns can be equipped to meet all kinds of requirement of surface cleaning according to work pieces type and production capacity.

  Cost-effective & durability

  Automatically abrasives recycling, very low consumption of abrasives. Costs are saved thanks to the recycling.

  Being made and welded into one piece with high-quality carbon steel plates that are treated by our shot blasting machine, our sand blasting machines are sturdy and highly durable for frequent sand blasting under nasty working environment.

  Environmental Protection

  Nowadays, as living standards and quality improve, noise and dust emission concentration are the two environmental issues that people are most concerned about. For this, we have adopted advanced methods to reduce noise to 85DB and dust emission to less than 50mg/m3 (stricter requirements needs higher standard configuration)

  Power & turntable configurations

  With high-pressure tank sand blasting system, steel shots can be used to reach higher requirement of blasting.

  With main turntable and auxiliary auto-turntable working together at the same time, blasting guns can be adjusted and fixed at specific positions and can wiggle according to work pieces’ shape and type. Variable-frequency speed adjustment technology is used on wiggling and auxiliary turntable rotation speed.

  Product Applications

  Surface cleaning, de-rusting, oil-removal, de-scaling, deburring, painting-removal etc. widely applied as pre-treatment technique in painting, electroplating fields to enhance painting or electroplating adhesive on work piece’s surface.

  Automatic turntable sandblasting machine is especially suitable for work pieces of flat plate type, cylinder type and square type.

  Main Part Description

  Sandblasting chamber

  The sandblasting chamber is made and welded into one piece with high-quality carbon steel plates that are treated by our shot blasting machine, our sand blasting machines are sturdy and highly durable for frequent sand blasting under nasty working environment.

  

Table Blast Machines

  Pressure tank system (only for high pressure sandblasting machine)

  The system is installed with 1 peach-type pressure tank to increase steel grit fluidity. The upper part is connected with a pneumatic butterfly valve and a storage bin. The pneumatic valve is closed during the blasting operation and opened to input shot at the end of the blasting.

  

Table Blast Machines

  Recycling pipes (only for siphonic sandblasting machine)

  After cyclone separation, good abrasives are heavier and fall to the bottom of the separator and be sucked to the sand conveyor pipe to recycle usage.

  Separator system (only for siphonic sandblasting machine)

  Cyclone separator is used to separate good shots, broken shots and dust. Shots, In the cyclone separator and under the action of centrifugal wind, good shots are heavy to fall to the bottom of the separator but tiny broken shots and dust are much lighter to be sucked out of the separator.

  

Table Blast Machines

  Pressure Regulation Valve

  It can control the fixed outlet pressure of the main valve, so that the outlet pressure of the main valve won’t change with the pressure or the volume of inlet and outlet air.

  Dedusting System: (cartridge filter)

  a.Most of good abrasive is separated and collected in the cyclone separator. The escaped air & dust mixture goes into the cartridge filter in which dust is blocked by the filter inside and fresh clean air goes through the filter to go out.

  b.electromagnetic pulse technology is used to separate the dust from the filter and dust goes down to the collect storage cabinet due to its gravity.

  c.This dedusting system works to ensure that the dust emission is lower than 50mg/m³.

  Company profile

  MAYFLAY is one of leading supplier of surface treatment equipment in China. It has long been committed to the design and manufacture of shot blasting, shot peening, sandblasting and environmental protection equipment, providing intelligent surface treatment solutions and products to customers around the world.

  Since its establishment, the company has been actively focusing on the development and research of shot blasting equipment. The company has more than 20 design and R&D teams, 8 senior engineers. Mayflay has strong scientific and technological innovation capabilities, and establish a new model for joint development with well-known universities and benchmarking companies in the automobiles industry.

  At present, Mayflay has advanced processing equipment such as CNC bending, CNC cutting, CNC shearing, sawing machine, drilling machine, lathe, milling machine, shot blasting/blasting laboratory and measuring instrument., specializing in producing hook-type shot blasting machine, pass-through type shot blasting machine, robotic shot blasting machine, multi-station rotary shot blasting machine, manual/automatic sandblasting machine, sandblasting room, and wet dust collector. Products are widely used in the fields of casting, forging, heat treatment, etc., ship, aerospace, railway transportation, bridge industry, spring industry, thermal power generation, wind power, offshore oil drilling, automotive and other fields.

  Our company has always been based on the quality, variety, brand, “Take the market as the guidance, Take the technology as the core, Take quality as a guarantee,Take customer satisfaction as the mission” as enterprise policy, adhering to the construction of the first-class team, training first-class style, achieve first-class management, master first-class technology to create a first-class profitable business goal, and strive to make the company a leading company in the domestic metal surface treatment industry.

  Our company is well received by customers with perfect solutions, good product quality, performance, and after-sales. Over the years, Mayflay has vigorously expanded its overseas market while basing itself on the domestic market. In foreign trade, its products are exported to Southeast Asia, Europe, America, Middle East, and other countries and regions.

  Mayflay will help our customer solve problems with the shot blasting machine. The company's in-house sales and customer support team has many years of experience helping customers to perform shot blasting fault repairs and ensuring that the necessary shot blasting machine accessories are quickly available. During the warranty period, the after-sales service will implement an “instant” response. The user will contact the after-sales service office of our company to ensure that the customer will be re-issued within one hour after receiving the notification from the user. If the sales and support personnel of Memphis cannot diagnose or solve the customer Regarding the problem, our company will dispatch the necessary personnel to arrive at the customer site to provide shot blasting machine inspection and service.




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